Polaris Predator 500 2003-2006 Workshop Service Repair Manual PDF

Description

Polaris Predator 500 2003-2006 Workshop Service Repair Manual PDF

WORKSHOP MANUAL SERVICE & REPAIR GUIDE for Polaris Predator 500 2003-2006

OFFICIAL WORKSHOP MANUAL
FACTORY REPAIR SERVICE MANUAL
SAME AS Polaris SERVICES USE.

The same is used by the car manufacturer to build your car!
Exactly the same as used by Official and Authorised Car manufacturers’ Services to fix your car!
100% Complete and 100% Approved

2003-2006 Polaris Predator 500 MANUAL SERVICE REPAIR

Technical Information
Applies to
Polaris Predator 500

MODELS
Predator 500

MODEL YEARS
2003, 2004, 2005, 2006

Content
It contains all the official Polaris manufacturer specifications, and repair instructions step by step with illustrations.

TABLE OF CONTENTS
9920187_chapter_01
GENERAL INFORMATION
9920187_chapter_02
MAINTENANCE
MAINTENANCE
LUBRICATION
BATTERY
INSPECTIONS/ADJUSTMENTS
FLUID MAINTENANCE
FUEL / AIR
ENGINE
STEERING / SUSPENSION / DRIVETRAIN
9920187_chapter_03
ENGINE
SPECIFICATIONS
GENERAL ENGINE SERVICE
UPPER ENGINE DISASSEMBLY
LOWER ENGINE DISASSEMBLY
TRANSMISSION/CRANKSHAFT SERVICE
ENGINE REASSEMBLY
CYLINDER HEAD SERVICE
CYLINDER SERVICE
WATER PUMP SERVICE
TROUBLESHOOTING
9920187_chapter_04
FUEL SYSTEM / CARBURETION
FUEL SYSTEM AND CARBURETOR
bsr 42 carburetors exploded view
Fuel Tank Assembly
Special Tools
Jetting Guidelines
Carburetor Jetting
Mikuni jet part numbers
CV CARBURETOR SYSTEM
cARBURETOR Function
Vent Systems – CV Carburetor
Mikuni CV Carb Operation
Pilot (Idle and Slow) System
Starter System (Choke or Enrichment)
Float System
Main System
Pilot Screw
Carburetor Disassembly – Mikuni CV
Carburetor Cleaning
Carburetor Inspection
Carburetor Assembly
Float Height Adjustment
FUEL DELIVERY
Needle and Seat Leak Test
Fuel Level test
Fuel Pump
Fuel Pump Disassembly
Fuel Pump Inspection/Assembly
TROUBLESHOOTING
Fuel Starvation/Lean Mixture
9920187_chapter_05
BODY / STEERING / SUSPENSION
GENERAL INFORMATION
Torque Specifications
Special Tools
Cover/Panel Removal
FRONT SUSPENSION / STEERING
Body Assembly Exploded View
Steering Assembly, Exploded View
Front Hub Exploded View
Front hub removal / Disassembly
Front Hub Assembly
Front Hub Installation
Steering hub removal / Installation
Ball JOint removal / Installation
A-Arm Replacement
Steering Post Assembly
DECAL REPLACEMENT
REAR SUSPENSION
Swing Arm Removal / Installation
Rear Axle Run-out Inspection (Axle IN carrier)
Rear Axle Removal/ Disassembly
Rear Axle Installation/assembly
BEARING CARRIER/axle exploded view
SHOCK SERVICE
Fox™ Front Shock Service
OPTIONAL VALVING
Fox™ Shock Disassembly
Fox™ Shock reAssembly
Shock Eyelet Replacement
Fox™ Front Shock Exploded View
2006 Fox™ rear ‘PIGGYBACK’ Shock
Fox™ rear Shock Service
Fox™ rear Shock Service
FOX™ PODIUM X SHOCK SERVICE (TLD MODELS)
FOX™ PODIUM X REAR SHOCK STANDARD VALVING
FOX™ PODIUM X FRONT SHOCK STANDARD VALVING
FOX™ PODIUM X SHOCK DISASSEMBLY (TLD MODELS)
Fox™ podium x Shock rebuild (TLD Models)
Fox™ podium x Shock reassembly (TLD Models)
9920187_chapter_06
BRAKES
GENERAL INFORMATION
CALIPER SERVICE
FRONT BRAKE SERVICE
REAR BRAKE SERVICE
9920187_chapter_07
ELECTRICAL

HOW TO RECEIVE WORKSHOP MANUAL
You can download the Workshop Manual instantly after you make the payment.
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ABOUT THE MANUAL & IMPORTANT INFORMATION
The workshop manual is the same as used in official and authorized Dealer services and professional automotive services
You can follow all processes precisely as the car manufacturer recommends – maintain your car in the same way as professional and official services do
The PDF file is compatible with all systems i.e. Android, iOS, Windows, Linux
The PDF file is compatible with all devices like Notebooks, laptops, tablets, smartphones, PCs, etc.
You can find any keywords in the Workshop Manual by search option
The Workshop Manual contains a Table of Contents
Any page, chapter, or whole manual can be printed out at every moment

You will get instant access to the Workshop Manual after purchase
You no longer have to wait for the postman, you have this instantly!
Our Workshop Manuals are Searchable (you can find any keyword) and contain a Table of Content
Only We have complete and original Official Workshop Service & Repair Manuals, so you might be sure you will not find more complete anywhere else – 100% approved by the car manufacturer
This is Official Factory Workshop Service & Repair Manual from the car manufacturer
This Workshop Manual was used by the car manufacturer during the building of your car and also it is used by the Official and Authorised Car manufacturer’s Services
The workshop Manuals are 100% free of viruses spyware etc. so you are safe!
With this complete Workshop Manual, you will be able to provide any repair and fix any problem (doesn’t matter if it is an electrical issue or mechanical, everything!). You will save thousands of pounds!
Ilustrations and tables.

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